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OT Network Configuration & Installation Services

Industrial-Grade Installation and Configuration for OT Networks

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Reliable connectivity starts with proper setup. INS provides operational technology (OT) network configuration and installation services for plants, production facilities, and energy operations that depend on secure, uninterrupted communication between devices, systems, and operators.

We configure and install OT networks that connect PLCs, SCADA systems, sensors, and industrial IoT devices, supporting reliable data movement from cabinet to control room. From managed switch configuration to full-scale field installation, our team delivers precision-engineered network deployments that perform in demanding industrial environments.

Configuration ensures your systems perform logically and securely; installation ensures they perform physically and reliably. INS combines both disciplines to deliver a complete OT infrastructure deployment that supports your production and control goals from day one.

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Part of the INS Network Lifecycle Ecosystem:

OT Network Configuration & Installation follows Provisioning & Kitting Services and precedes OT Network Commissioning & Validation, providing a critical link between design and deployment.
Part of the INS Network Lifecycle Ecosystem:

Configuring Reliable Industrial Networks

Proper configuration is the foundation of uptime, data integrity, and cybersecurity. INS focuses on programming, segmenting, and testing critical network elements, from switches to gateways, to better align them with your facility’s operational requirements.

Switch & Router Setup

Our engineers configure managed switches and industrial routers to support deterministic traffic flow, VLAN segmentation, and network redundancy. We align configurations with your OT architecture design to ensure consistent communication across all control levels.

We implement redundancy protocols such as REP or MRP and configure quality of service (QoS) for time-sensitive industrial applications, supporting real-time control and consistent performance across your network. INS also offers resilient protocols such as PRP for advanced network configurations.

Device & Gateway Provisioning

INS provisions field devices, gateways, and controllers with predefined IP addressing, firmware updates, and secure access parameters. Each device is tested and validated before installation to minimize commissioning time and reduce the risk of production interruptions. Every configured component is documented and labeled for traceability, simplifying future maintenance, troubleshooting, and compliance reporting.

VLAN Segmentation & Security

We implement VLANs, ACLs, and security policies that isolate critical control zones and reduce exposure to external or lateral threats. Each configuration follows modern industrial networking best practices to balance security with operational visibility. Our engineers also coordinate with IT and cybersecurity teams to ensure OT segmentation aligns with corporate security standards and governance frameworks.

Configuration & Installation Workflow

Every deployment follows a defined process to ensure quality. We begin with design review and equipment verification, followed by bench configuration of switches, routers, and gateways in a controlled environment. Pre-tested devices are labeled, documented, and packaged for installation. Once onsite, our technicians mount, connect, and verify all components, then complete link testing and performance validation. The result is a consistent, traceable workflow that reduces risk, accelerates startup, and supports network performance aligned with the engineered design.

Professional Field Installation

Our installation services translate engineered designs into reliable physical infrastructure. INS technicians are trained to work within live industrial environments, adhering to strict safety standards and minimizing downtime during network installation. INS is an active member of ISNetworld and DISA.

Industrial facilities demand precision and planning. Our field teams coordinate with plant operations, maintenance, controls, and safety personnel to install network infrastructure efficiently, even during limited production windows. Whether installing a new network or upgrading existing systems, we apply proven best practices that ensure performance, documentation accuracy, and compliance.

Industrial Ethernet & Fiber Cabling

We install and terminate Ethernet and fiber cabling with attention to shielding, labeling, and certification. Each connection is tested for performance and compliance with industrial communication standards such as EtherNet/IP, PROFINET, and Modbus TCP. All installations are validated using professional testing equipment to verify signal integrity and link performance, giving you confidence that every connection meets specification.

Equipment Mounting & Integration

From control panels and network cabinets to edge gateways and wireless access points, INS ensures proper equipment mounting and integration. We verify power, grounding, and signal continuity to create clean, organized, and serviceable installations. Our team builds for scalability, ensuring every component can be easily maintained or expanded as your system evolves.

Safety & Compliance

All work is performed in accordance with applicable facility safety protocols and relevant industry regulations. INS coordinates closely with plant operations to minimize disruption, ensuring installation schedules align with maintenance windows or planned shutdowns. We maintain documentation, site-specific work permits, and safety compliance records for every project, following OSHA standards and your internal policies for a safe, efficient installation process.

Post-Installation Support

Once installation is complete, INS provides documentation, configuration backups, and training for plant personnel. Our engineers remain available for on-site or remote assistance during startup and production ramp-up. Through Lifecycle Management and INS CARE, we monitor performance, apply firmware updates, and provide proactive maintenance to keep your network running at peak reliability. This ongoing partnership ensures your investment continues to deliver value long after deployment.

Common Questions

OT network configuration is the process of setting up switches, routers, and field devices to enable secure, reliable communication between PLCs, SCADA systems, and enterprise networks.
Installation includes cabling, equipment mounting, network device setup, safety compliance, and performance verification, ensuring your system operates as designed.
Yes. INS provides turnkey OT network implementation, managing both configuration and on-site installation for a seamless deployment experience.
Timelines depend on the scope and size of the system, but INS’s structured pre-configuration process helps shorten deployment time by completing setup and testing before on-site installation begins.
Yes. Our engineers are experienced in network retrofits and expansions, ensuring new hardware integrates safely with legacy equipment and existing control infrastructure.

Why Choose INS?

Successful network deployment depends on more than technical skill. It requires familiarity with industrial environments, communication with operations staff, and a commitment to safety and precision. INS brings this combination to every project, bridging engineering design with hands-on installation experience to deliver networks engineered for reliable operation at go-live.

The INS Advantage

  • Certified OT Specialists: Skilled in configuring and installing networking solutions in industrial environments.
  • Field-Proven Experience: Thousands of industrial networking products configured and deployed across manufacturing, utilities, and energy sectors.
  • Cross-Industry Expertise: Experience supporting discrete manufacturing, process control, and critical infrastructure environments.
  • Lifecycle Partnership: As part of the INS Network Lifecycle Ecosystem, we continue supporting your network through commissioning, lifecycle management, and managed services.
  • Ongoing Support: After installation, our team remains available for commissioning, validation, and continuous optimization through Managed Services.

Technologies & Standards We Work With

INS supports a wide range of industrial networking technologies and standards to meet each customer’s unique environment, including:

  • Managed industrial switches and routers from Cisco and Moxa to Hirschmann
  • Fiber and copper media converters, PoE devices, and serial-to-Ethernet adapters
  • Industrial wireless solutions for 900 MHz, Wi-Fi 6, and private LTE/5G connectivity
  • Protocols such as EtherNet/IP, PROFINET, Modbus TCP, and OPC UA
  • Segmentation and security designs aligned with current industrial networking best practices
  • IT/OT convergence strategies informed by widely adopted industry models
  • NEMA and IP-rated enclosures for harsh-environment installations

These technologies enable INS to deliver secure, standard-based networks that integrate smoothly with existing control systems.

Ready to Build Your OT Network?

Your OT network installation deserves the same precision and reliability as the equipment it supports. INS can help you configure, deploy, and verify an industrial network that performs under pressure.

Build a network engineered for uptime, reliability, and visibility. Partner with INS to simplify deployment, reduce risk, and ensure consistent performance.
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